Annual Storage Equipment Inspection — Absolute Motion Control Ltd, Redhill

Overview

At Absolute Motion Control Ltd in Redhill, Rackstor UK Ltd carried out a comprehensive annual inspection of the company's pallet racking and storage systems to ensure continued compliance with UK legislation and recognised industry standards. The inspection assessed structural condition, installation quality, operational safety, warehouse environment and procedural controls. It was completed in accordance with BS EN 15635, HSG76, PUWER, and SEMA inspection methodology.

About the Facility

A modern manufacturing facility containing wide aisle adjustable pallet racking, longspan shelving systems, Link 51 shelving, counterbalance forklift operations, timber decked pallet storage, and a concrete warehouse floor with anchored racking systems. The facility is organised and professionally managed with good housekeeping standards.

• Adjustable Pallet Racking (Maxrac Class 400)
• Maxrac Longspan Racking
• Link 51 Euroshelving
• Timber decked pallet storage
• Concrete warehouse floor with anchored racking systems
• Counterbalance forklift operating environment

Inspection Objectives

• Structural integrity of uprights, beams and bracing
• Evidence of impact damage
• Beam safety locks
• Safe Working Load signage
• Floor fixings
• Warehouse operating clearances
• Compliance with manufacturer specifications
• Safe operating procedures
• Environmental conditions
• Future maintenance requirements

Inspection Standards

• BS EN 15635
• HSG76
• PUWER
• SEMA inspection methodology

Overall Findings — No Structural Damage Found

No impact damage was identified anywhere within the pallet racking installation. This demonstrates:

• Excellent forklift operation
• Effective warehouse management
• Good employee awareness
• High-quality day-to-day maintenance

Excellent Installation Standards

The installation was described in the report as "Exemplary" and complied with the original manufacturer's installation requirements.

Fault Rate

Minor Recommendations

No Replacement Racking Required

No structural components required replacement, no uprights required repair, no beams required replacement and no frame bracing required replacement.

Warehouse Safety Observations

• Excellent housekeeping
• Clear access routes
• Good storage organisation
• Safe forklift operating environment
• Suitable lighting conditions
• Concrete floor in good condition
• Compliance with manufacturer installation standards

Recommended Actions

• Install missing beam safety locks
• Install additional SWL notices
• Continue routine weekly visual inspections
• Maintain annual expert inspections
• Continue staff awareness and hazard reporting procedures
• Monitor identified beam connector locations during future inspections

Inspection Outcome

Conclusion

This inspection demonstrates how regular professional pallet racking inspections help businesses maintain safe, compliant and efficient warehouse operations. Absolute Motion Control Ltd's warehouse represents an excellent example of proactive storage equipment management. With no structural damage identified and only minor compliance recommendations relating to signage and safety locking devices, the facility continues to provide a safe environment for employees and materials handling equipment. Annual inspections carried out by Rackstor UK Ltd enable businesses to identify small issues before they become costly repairs, helping to maximise the lifespan of storage systems while maintaining compliance with UK health and safety legislation.